Tees and Crosses Unions Requires Ferrules - Tech Information
January 29, 2014
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Date: 29-JANUARY-2014   Last Updated: 19-FEBRUARY-2026

Overview

HPLC tee fittings used in high‑pressure areas are actually unions, and these require ferrules to create a proper compression seal.

Low‑pressure tee junctions rely instead on flat‑bottom flangeless fittings, which function well without ferrules due to the minimal pressure involved.


High‑Pressure Zones – Use Ferrules

Characteristics

  • These “tee fittings” are technically unions.
  • They operate in parts of the system experiencing high HPLC operating pressure.
  • They rely on ferrules to ensure a leak‑free, stable connection.

Why Ferrules Are Required

  1. Compression sealing: Ferrules deform to create a robust seal that handles high system pressures.
  2. Pressure stability: Prevents leaks that may produce shifting baselines or inconsistent retention times.
  3. Mechanical integrity: Compression fittings maintain long‑term reliability under continuous pressurization.

Low‑Pressure Zones – Use Flat‑Bottom Flangeless Fittings

Where These Are Used

  • Solvent selection valves
  • Waste lines
  • Atmospheric or auxiliary flow junctions

Why Ferrules Are Not Needed

  • Minimal pressure: Low‑pressure conditions allow a simple flat‑bottom seal to function effectively.
  • Simplified fittings: Flangeless designs reduce hardware complexity.
  • Adequate sealing: Surface‑contact seals are sufficient at low pressure without compression ferrules.

Correct Fitting Selection

Problems When Using the Wrong Fitting

  • Leaks in high‑pressure regions
  • Pressure drops
  • Signal baseline instability
  • Risk of fitting blowout

Match the Fitting to the System Zone

  • High pressure → Use ferrule‑based unions
  • Low pressure → Use flat‑bottom flangeless fittings

Additional Resources

Ordering information and reference images for the appropriate HPLC unions are available.  Click  HERE  for unions for HPLC ordering information and pictures

 

Related Articles

  1. Definition of Fitting for HPLC - HPLC Primer
  2. How to Change Ferrules on Di-Ad HPLC Connectors - How To
  3. How to Connect HPLC Columns Using Di-Ad Connectors - How To

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